The Suzuki Mighty Boy, produced from 1983 to 1988, is a unique compact utility vehicle, often categorized as a Kei car, known for its distinctive design and efficient operation. This rear-wheel-drive vehicle, typically powered by a naturally aspirated inline-3 cylinder 550cc F5A engine or an inline-4 cylinder 800cc F8B engine, offered a blend of practicality and affordability in its segment. Its compact dimensions, characteristic of Kei car regulations, made it agile and economical, appealing to a niche market seeking a small, functional transport. The Mighty Boy's engineering emphasizes simplicity and reliability, hallmarks of Suzuki's legacy in producing robust, small-displacement vehicles.
This Workshop Service Repair Manual provides comprehensive guidance for the Suzuki Mighty Boy, covering models equipped with the F5A and F8B engines. Its scope includes detailed procedures for engine mechanicals, fuel, cooling, ignition, starting and charging systems, as well as drivetrain, suspension, steering, braking, and bodywork. The manual offers step-by-step instructions for disassembly, assembly, maintenance, adjustments, and component replacement, alongside diagnostic information and troubleshooting techniques. It serves as an indispensable resource for owners, mechanics, and technicians, ensuring proper upkeep and repair to maintain the vehicle's performance and longevity.
FORMAT: PDF
550cc F5A
800cc F8B
This is a very rare and comprehensive workshop service manual for your SUZUKI MIGHTY BOY. This manual contains all the procedures for diagnosis, maintenance, adjustments, minor service operations, replacements of components and for disassembly and assembly of major components on the engine. You will never be dissapointed with the contents of this service manual.
Title Page
Location of engine & VIN numbers
Standard Shop Practices
Tightening Torque Schedule
Service Data
Engine Decription
Engine Sercives Not Requiring Engine Removal
Steps For Dismounting The Engine
Engine Disassembly
Engine Maintenance Service
Engine Reassembly
Mounting The Engine
Carburetor Carburetor
Air cleaner, fuel pump and fuel filter
Engine cooling system
Car heater
Ignition System
Starter motor
Charging system
Clutch
Gear shifting control
Transmission and Differential
Drive Shafts
Suspension
Steering System
Brakes
Body
Body Electrical Equipment
Periodical Inspection Schedule
Others
New Model Technical Bulletin
FORMAT: PDF
550cc F5A
800cc F8B
This is a very rare and comprehensive workshop service manual for your SUZUKI MIGHTY BOY. This manual contains all the procedures for diagnosis, maintenance, adjustments, minor service operations, replacements of components and for disassembly and assembly of major components on the engine. You will never be dissapointed with the contents of this service manual.
Title Page
Location of engine & VIN numbers
Standard Shop Practices
Tightening Torque Schedule
Service Data
Engine Decription
Engine Sercives Not Requiring Engine Removal
Steps For Dismounting The Engine
Engine Disassembly
Engine Maintenance Service
Engine Reassembly
Mounting The Engine
Carburetor Carburetor
Air cleaner, fuel pump and fuel filter
Engine cooling system
Car heater
Ignition System
Starter motor
Charging system
Clutch
Gear shifting control
Transmission and Differential
Drive Shafts
Suspension
Steering System
Brakes
Body
Body Electrical Equipment
Periodical Inspection Schedule
Others
New Model Technical Bulletin
