This service manual covers Caterpillar DP100, DP115, DP135, and DP150 forklift lift trucks, with serial numbers beginning at 3DP00193, 4DP00138, 5DP00136, and 6DP00363 respectively. These models are engineered for robust performance in demanding industrial environments, offering reliable material handling solutions. Their design prioritizes durability and operational efficiency, making them essential equipment for various logistical and warehousing operations.
This comprehensive manual provides detailed information for the maintenance, repair, and servicing of these forklift models. It includes in-depth coverage of the chassis and mast systems, encompassing the cooling, electrical, power train, and hydraulic systems, as well as specific sections on transmission types, axles, brakes, and steering. Additionally, the manual offers extensive guidance on the 6D16 and 6D16-TL engines, covering their general operation, lubrication, fuel and control systems, cooling, intake and exhaust, electrical components, and special equipment. This resource is intended to assist owners, technicians, and mechanics in ensuring the optimal performance and longevity of their Caterpillar lift trucks.
DP100 DP115 DP135 DP150 Forklift Lift Trucks Caterpillar Cat service repair manual download
Models and Serial Numbers:
DP100 – 3DP00193 and up
DP115 – 4DP00138 and up
DP135 – 5DP00136 and up
DP150 – 6DP00363 and up
Service Repair Manual Covers:
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Power Train
Chassis and Mast: 2-Speed Power shift Transmission
Chassis and Mast: 3-Speed Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Hydraulic Side Shifters
Chassis and Mast: Service Data
Engine 6D16, 6D16-TL: General
Engine 6D16, 6D16-TL: Engine
Engine 6D16, 6D16-TL: Lubrication
Engine 6D16, 6D16-TL: Fuel and Engine Control
Engine 6D16, 6D16-TL: Cooling
Engine 6D16, 6D16-TL: Intake and Exhaust
Engine 6D16, 6D16-TL: Electrical System
Engine 6D16, 6D16-TL: Special Equipment
DP100 DP115 DP135 DP150 Forklift Lift Trucks Caterpillar Cat service repair manual download
Models and Serial Numbers:
DP100 – 3DP00193 and up
DP115 – 4DP00138 and up
DP135 – 5DP00136 and up
DP150 – 6DP00363 and up
Service Repair Manual Covers:
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Power Train
Chassis and Mast: 2-Speed Power shift Transmission
Chassis and Mast: 3-Speed Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Hydraulic Side Shifters
Chassis and Mast: Service Data
Engine 6D16, 6D16-TL: General
Engine 6D16, 6D16-TL: Engine
Engine 6D16, 6D16-TL: Lubrication
Engine 6D16, 6D16-TL: Fuel and Engine Control
Engine 6D16, 6D16-TL: Cooling
Engine 6D16, 6D16-TL: Intake and Exhaust
Engine 6D16, 6D16-TL: Electrical System
Engine 6D16, 6D16-TL: Special Equipment
