This manual covers the Ford Ranger PJ generation, produced from 2006 to 2010. The Ranger is a rugged and reliable compact to mid-size pickup truck, known for its utility and capability in both off-road and light commercial applications. It was designed with a focus on durability and practicality, competing with other popular utility vehicles of its era. This generation offered various body styles, including single cab, freestyle cab, and double cab configurations, and was available with rear-wheel drive or selectable four-wheel drive. Engine options included the WL-C 2.5L DOHC TD, WE-C 3.0L DOHC TD, and WL-3 2.5L SOHC TD turbo-diesel engines, paired with either a 5-speed manual or a 5-speed automatic transmission.
This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, diagnosis, and repair of the Ford Ranger PJ. It covers all major systems, including the powertrain, chassis, body, and electrical systems, with specific procedures for engine mechanicals, fuel systems, transmissions, suspension, brakes, and steering. The manual includes routine maintenance schedules, fluid specifications, troubleshooting guides, overhaul instructions for key components, and detailed wiring diagrams. Its extensive technical depth, including torque specifications and diagnostic procedures, makes it an essential resource for owners, mechanics, and technicians seeking to maintain and repair their vehicle effectively.
ENGINE COVERED:
WL-C 2.5L DOHC TD
WE-C 3.0L DOHC TD
WL-3 2.5L SOHC TD
TRANSMISSION COVERED:
5 SPEED AUTOMATIC 5R55S
5 SPEED MANUAL R15M-D, S15M-D, S15MX-D
CONTENTS:
DESCRIPTION & OPERATION:
GENERAL INFORMATION
ENGINE MECHANICAL
LUBRICATION
SUSPENSION
INTAKE AIR SYSTEM
CHARGING SYSTEM
COOLING SYSTEM
FUEL SYSTEM
EXHAUST SYSTEM
EMISSION CONTROL
STARTING SYSTEM
ENGINE CONTROL SYSTEM
DRIVELINE/AXLE
BRAKES
TRANSMISSION/TRANSAXLE
STEERING
HEATER,VENTILATION
AIR CONDITIONING
RESTRAINTS
BODY AND ACCESSORIES
SERVICE PROCEDURES:
GENERAL INFORMATION
ENGINE
SUSPENSION
DRIVELINE/AXLE
OVERHAUL MANUAL
STANDERD REPAIR TIMES
BODY REPAIR MANUAL
WIRING DIAGRAMS
ENGINE COVERED:
WL-C 2.5L DOHC TD
WE-C 3.0L DOHC TD
WL-3 2.5L SOHC TD
TRANSMISSION COVERED:
5 SPEED AUTOMATIC 5R55S
5 SPEED MANUAL R15M-D, S15M-D, S15MX-D
CONTENTS:
DESCRIPTION & OPERATION:
GENERAL INFORMATION
ENGINE MECHANICAL
LUBRICATION
SUSPENSION
INTAKE AIR SYSTEM
CHARGING SYSTEM
COOLING SYSTEM
FUEL SYSTEM
EXHAUST SYSTEM
EMISSION CONTROL
STARTING SYSTEM
ENGINE CONTROL SYSTEM
DRIVELINE/AXLE
BRAKES
TRANSMISSION/TRANSAXLE
STEERING
HEATER,VENTILATION
AIR CONDITIONING
RESTRAINTS
BODY AND ACCESSORIES
SERVICE PROCEDURES:
GENERAL INFORMATION
ENGINE
SUSPENSION
DRIVELINE/AXLE
OVERHAUL MANUAL
STANDERD REPAIR TIMES
BODY REPAIR MANUAL
WIRING DIAGRAMS