The Jungheinrich DFG/TFG 316S / 320S Series Forklift Trucks, produced between December 2009 and November 2014, represent premium internal combustion counterbalance forklifts engineered for high performance, reliability, and efficiency in demanding warehouse and logistics operations. These models, including the DFG316S, DFG320S, TFG316S, and TFG320S, are designed with robust combustion engines (DFG & TFG variants) and hydrostatic drive systems, offering precise control and powerful operation. Jungheinrich's expertise in material handling equipment is evident in the advanced technology and durable construction of these forklifts, making them a competitive choice in the market.
This comprehensive workshop service repair manual, presented in English and totaling 614 pages, serves as an essential resource for authorized service technicians and skilled mechanics. It covers a wide array of systems, including the powertrain, hydrostatic drive, hydraulic system, electrical system, control systems, fuel systems, emission control, braking system, cooling system, chassis components, and operator interface. Detailed procedures for maintenance, diagnostics, and repair are provided, encompassing regular safety inspections, maintenance checklists, component disassembly and assembly, and troubleshooting guidance for system error messages. The manual's workshop-level depth ensures that owners and technicians have the necessary information to maintain and repair these forklifts, ensuring optimal operation and longevity.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316S-320S.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316S (12.2009-11.2014)
DFG 320S (12.2009-11.2014)
TFG 316S (12.2009-11.2014)
TFG 320S (12.2009-11.2014)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service Manual, PDF, 614 Pages
Contents:
Safety Instructions
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
System Error Messages
Special Tools
BUS systems used
Parking brake
-Parking brake disassembly
-Parking brake assembly
-Parking brake release
Misc. Electrical
-Fuses
-Relays
-E box wiring diagram
-E box connector layout
Measurement adapter
Controls
-CanCode
-ISM (see "ISM" service manual)
-ISM Online(see "ISM Online" service manual)
-ISM component assembly DFG/TFG 316s-435s
LPG systems - maintenance, testing and adjustment see service manual C 3001
- Impco LPG system
- Liquid gas container
Diesel Particle Filter
- DFG diesel particle filter
- Diesel particle filter operating instructions
Controls
- Dual pedal
Hydrostatic drive system
-Wheel motor
-Variable displacement pump
Cooling system
-TFG cooling system
- DFG cooling system
Combustion Engines
-DFG
-TFG
Electrical System
- Engine and Immobiliser Controllers (DFG)
DFG combustion engine
-Starter motor / threephase alternator
-DFG injection system
-DFG belt drive
-DFG lubrication
-DFG assembly/disassembly
-DFG sealing flange and flywheel
-DFG preheat system
-DFG fuel system
-DFG engine test values
TFG combustion engine
- Starter motor / threephase alternator
-TFG belt drive
-TFG assembly/disassembly
-TFG lubrication
-TFG seals
-TFG engine test values
Windows
- Sliding windows
Covers / Panel
-Engine Cover
Operator Position
- Armrest
Labels / Documentation
- Operating Instructions
- Wiring Diagrams
Hydraulic system
- Valve block
Mast
- Securing the Mast
Load handler
- For fork tines see service manual G1 64001 01
Starting the truck
- Using the truck for the first time (see Operating Instructions, Chapter C)
Maintenance
- LPG systems - maintenance, testing and adjustment see service manual C 3001
DFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
TFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steer axle
-Steer axle
Mechanical components
-Steering column
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316S-320S.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316S (12.2009-11.2014)
DFG 320S (12.2009-11.2014)
TFG 316S (12.2009-11.2014)
TFG 320S (12.2009-11.2014)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service Manual, PDF, 614 Pages
Contents:
Safety Instructions
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
System Error Messages
Special Tools
BUS systems used
Parking brake
-Parking brake disassembly
-Parking brake assembly
-Parking brake release
Misc. Electrical
-Fuses
-Relays
-E box wiring diagram
-E box connector layout
Measurement adapter
Controls
-CanCode
-ISM (see "ISM" service manual)
-ISM Online(see "ISM Online" service manual)
-ISM component assembly DFG/TFG 316s-435s
LPG systems - maintenance, testing and adjustment see service manual C 3001
- Impco LPG system
- Liquid gas container
Diesel Particle Filter
- DFG diesel particle filter
- Diesel particle filter operating instructions
Controls
- Dual pedal
Hydrostatic drive system
-Wheel motor
-Variable displacement pump
Cooling system
-TFG cooling system
- DFG cooling system
Combustion Engines
-DFG
-TFG
Electrical System
- Engine and Immobiliser Controllers (DFG)
DFG combustion engine
-Starter motor / threephase alternator
-DFG injection system
-DFG belt drive
-DFG lubrication
-DFG assembly/disassembly
-DFG sealing flange and flywheel
-DFG preheat system
-DFG fuel system
-DFG engine test values
TFG combustion engine
- Starter motor / threephase alternator
-TFG belt drive
-TFG assembly/disassembly
-TFG lubrication
-TFG seals
-TFG engine test values
Windows
- Sliding windows
Covers / Panel
-Engine Cover
Operator Position
- Armrest
Labels / Documentation
- Operating Instructions
- Wiring Diagrams
Hydraulic system
- Valve block
Mast
- Securing the Mast
Load handler
- For fork tines see service manual G1 64001 01
Starting the truck
- Using the truck for the first time (see Operating Instructions, Chapter C)
Maintenance
- LPG systems - maintenance, testing and adjustment see service manual C 3001
DFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
TFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steer axle
-Steer axle
Mechanical components
-Steering column
