This document pertains to the Mitsubishi FG40K, FG40KL, FG45K, and FG50K series of internal combustion engine forklift trucks. These industrial machines are engineered for heavy-duty material handling in demanding environments such as warehouses and logistics operations. The FG series forklifts are known for their robust construction and reliability, designed to provide efficient and safe operation. They are equipped with either a Nissan TB45 or a GM 4.3L G6 gasoline engine, with provisions for LPG fuel systems, and feature powershift transmissions for smooth power delivery. Notable technology includes the FC (Finger-Tip-Control System) for enhanced operator control.
This comprehensive workshop service repair manual provides factory-level technical information for the operation, maintenance, and repair of the Mitsubishi FG series forklift trucks. It encompasses detailed procedures for the chassis, mast, options, and both the TB45 and GM 4.3L G6 engines. Key areas covered include removal and installation, disassembly and reassembly, inspection and adjustment, troubleshooting, lubrication instructions, and periodic part replacement. The manual also details the cooling, electrical, power train, braking, steering, and hydraulic systems, offering critical diagnostic capabilities, electrical schematics, and torque specifications essential for maintaining the safety and optimal performance of these industrial vehicles.
Original Illustrated Factory Workshop Service Manual for Mitsubishi Gasoline/LPG Forklift Truck FG-Series.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FG40K (F29C-00011-up)
FG40KL (F29C-50001-up)
FG45K (F29C-80001-up)
FG50K (F33B-50001-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis, Mast & Options Service manual (99739-55120) PDF, 480 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification,
Dimensions, Technical Data
COOLING SYSTEM
Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Structure and Functions, Disassembly and Reassembly, Major Electrical Components, Lamp Bulb Specifications,
Battery Maintenance, FC (Finger-Tip-Control System), Troubleshooting, Electrical Schematics
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
1-Speed Transmission (FG40K, FG40KL, FG45K, FD40K, FD40KL, FD45K), Structure and Functions,
Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment,
Automatic 2-Speed Transmission (FG50K, FD50K), Transmission, Selector Valve, Adjustment,
Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Axle Shafts and Hubs, Reduction Differential,
Troubleshooting, Service Data
REAR AXLE
Structure, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment,
Troubleshooting, Service Data
BRAKE SYSTEM
Structure and Functions, Master Cylinder, Wheel Cylinders, Wheel Brakes, Inspection and Adjustment,
Troubleshooting, Service Data
STEERING SYSTEM
Structure and Functions, Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Structure and Functions, Removal and Installation, Hydraulic Pump (Gear Pump), Lift Cylinders,
Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment, Testing,
Troubleshooting, Service Data MC Control Valve, FC Control Valve
MASTS AND FORKS
Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment,
Troubleshooting, Service Data
SERVICE DATA
Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule, Parts To Be Changed Periodically,
Location of Periodic Replacement Parts, Lubrication Instructions, Special Tools
OPTIONS
Radiator Screen Kit, Radiator Plate-Fin Type Kit, Elevated Exhaust Kit, Anti-corrosion Radiator Kit,
Front Axle Breather Kit, Pre-cleaner Kit, etc.
2. Chassis, Mast & Options Service Manual (99739-16130), PDF, 493 Pages
3. TB45 Gasoline Engine Service Manual (99789-56110), PDF, 240 Pages
4. GM 4.3L, G6 Gasoline Engine Service Manual (99789-74120), PDF, 204 Pages
Original Illustrated Factory Workshop Service Manual for Mitsubishi Gasoline/LPG Forklift Truck FG-Series.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FG40K (F29C-00011-up)
FG40KL (F29C-50001-up)
FG45K (F29C-80001-up)
FG50K (F33B-50001-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis, Mast & Options Service manual (99739-55120) PDF, 480 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification,
Dimensions, Technical Data
COOLING SYSTEM
Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Structure and Functions, Disassembly and Reassembly, Major Electrical Components, Lamp Bulb Specifications,
Battery Maintenance, FC (Finger-Tip-Control System), Troubleshooting, Electrical Schematics
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
1-Speed Transmission (FG40K, FG40KL, FG45K, FD40K, FD40KL, FD45K), Structure and Functions,
Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment,
Automatic 2-Speed Transmission (FG50K, FD50K), Transmission, Selector Valve, Adjustment,
Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Axle Shafts and Hubs, Reduction Differential,
Troubleshooting, Service Data
REAR AXLE
Structure, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment,
Troubleshooting, Service Data
BRAKE SYSTEM
Structure and Functions, Master Cylinder, Wheel Cylinders, Wheel Brakes, Inspection and Adjustment,
Troubleshooting, Service Data
STEERING SYSTEM
Structure and Functions, Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Structure and Functions, Removal and Installation, Hydraulic Pump (Gear Pump), Lift Cylinders,
Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment, Testing,
Troubleshooting, Service Data MC Control Valve, FC Control Valve
MASTS AND FORKS
Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment,
Troubleshooting, Service Data
SERVICE DATA
Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule, Parts To Be Changed Periodically,
Location of Periodic Replacement Parts, Lubrication Instructions, Special Tools
OPTIONS
Radiator Screen Kit, Radiator Plate-Fin Type Kit, Elevated Exhaust Kit, Anti-corrosion Radiator Kit,
Front Axle Breather Kit, Pre-cleaner Kit, etc.
2. Chassis, Mast & Options Service Manual (99739-16130), PDF, 493 Pages
3. TB45 Gasoline Engine Service Manual (99789-56110), PDF, 240 Pages
4. GM 4.3L, G6 Gasoline Engine Service Manual (99789-74120), PDF, 204 Pages
