This manual covers Hino W04D, W04C-TI, and W04C-T diesel engines, specifically the 4.009L W04D and the turbocharged 3.839L W04C-T engines. It also includes information for RB145 series vehicles, encompassing chassis, transmission, and electrical systems. Applicable models include US Marine Power inboards and Hino RB145 series buses. These engines are characterized by their 4-cycle, 4-cylinder, in-line, water-cooled, direct injection design. The LE05S series transmission features 5 forward speeds and 1 reverse, with synchromesh on gears 2 through 5 and constant mesh on 1st and reverse gears.
This comprehensive workshop service manual provides detailed procedures for the maintenance, servicing, and repair of the covered Hino engines and RB145 series vehicles. It includes extensive sections on general information, engine systems, turbocharging, fuel injection, lubrication, cooling, and electrical equipment. Furthermore, it details clutch, transmission, drivetrain, braking, steering, suspension, and chassis components. The manual is designed to assist owners, mechanics, and technicians in understanding and performing necessary tasks, offering step-by-step instructions, troubleshooting guides, and technical specifications to ensure optimal vehicle performance and longevity.
HINO W04D W04C-TI W04C-T DIESEL ENGINE WORKSHOP SERVICE + PARTS MANUAL
OWNERS MANUAL & PARTS CATALOGUE ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
This is a very comprehensive manual (DOWNLOAD in PDF format) for HINO W04D W04C-TI W04C-T DIESEL ENGINE+HINO RB145 BUS, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
HINO W04D W04C-TI W04C-T DIESEL ENGINE WORKSHOP SERVICE + PARTS MANUAL
OWNERS MANUAL & PARTS CATALOGUE ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
This is a very comprehensive manual (DOWNLOAD in PDF format) for HINO W04D W04C-TI W04C-T DIESEL ENGINE+HINO RB145 BUS, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.