This workshop service repair manual covers Mercury Mercruiser TKS Carburetors, specifically designed for the repair and service of this marine engine carburetor system. It details various engine models including the 3.0L ALPHA, 4.3L ALPHA, 5.0L ALPHA & BRAVO, and 5.7L BRAVO. The manual addresses Mercarb 2 Barrel Carburetors and Weber 4 Barrel Carburetors, along with fuel delivery systems for carbureted engines, the SAV1 Emission Fuel System with Weber Carburetor, and fuel delivery systems for electronic fuel injection. This comprehensive guide ensures the proper functioning and longevity of your Mercury Mercruiser TKS Carburetor system.
The purpose of this manual is to provide detailed instructions for maintaining and repairing your Mercury Mercruiser TKS Carburetors. It includes sections on general information, maintenance, troubleshooting, removal and installation, and specific system components such as the engine, electrical systems, fuel systems, cooling system, exhaust system, drives, and transmissions. With detailed illustrations, step-by-step instructions, and diagrams, this manual is an essential resource for owners, mechanics, and technicians to keep their marine engines operating properly, perform routine maintenance, and execute larger repairs and modifications effectively.
MERCURY MERCRUISER TURN KEY START CARBURETORS NUMBER #41 WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
Model Serial Number
3.0L ALPHA 0W302000
4.3L ALPHA 0W300013
5.0L ALPHA & BRAVO 0W300010
5.7L BRAVO 0W300755
CONTENTS:
IMPORTANT INFORMATION
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL AND INSTALLATION
MCM MODELS
ENGINE
ELECTRICAL SYSTEMS
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
FUEL SYSTEMS
FUEL DELIVERY SYSTEM FOR CARBURETED ENGINES
MERCARB 2 BARREL CARBURETOR
WEBER 4 BARREL CARBURETOR
SAV1 EMISSION FUEL SYSTEM WITH WEBER CARBURETOR
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
FUEL INJECTION DESCRIPTIONS AND SYSTEM OPERATION
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
FUEL INJECTION SYSTEM TROUBLESHOOTING
DIAGNOSTICS
COOLING SYSTEM
SEAWATER COOLED MODELS
CLOSED COOLED MODELS
EXHAUST SYSTEM
GENERAL
MANIFOLDS, ELBOWS AND RISERS
COLLECTORS
DRIVES
DRIVE SHAFT MODELS
POWER STEERING SYSTEM
PUMP AND RELATED COMPONENTS
VELVET DRIVE 5000 SERIES TRANSMISSION
ZF/HURTH 630 & 800 SERIES TRANSMISSION
POWER STEERING SYSTEM
TURN KEY START SYSTEM
TKS CARBURETOR SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
MERCURY MERCRUISER TURN KEY START CARBURETORS NUMBER #41 WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
Model Serial Number
3.0L ALPHA 0W302000
4.3L ALPHA 0W300013
5.0L ALPHA & BRAVO 0W300010
5.7L BRAVO 0W300755
CONTENTS:
IMPORTANT INFORMATION
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL AND INSTALLATION
MCM MODELS
ENGINE
ELECTRICAL SYSTEMS
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
FUEL SYSTEMS
FUEL DELIVERY SYSTEM FOR CARBURETED ENGINES
MERCARB 2 BARREL CARBURETOR
WEBER 4 BARREL CARBURETOR
SAV1 EMISSION FUEL SYSTEM WITH WEBER CARBURETOR
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
FUEL INJECTION DESCRIPTIONS AND SYSTEM OPERATION
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
FUEL INJECTION SYSTEM TROUBLESHOOTING
DIAGNOSTICS
COOLING SYSTEM
SEAWATER COOLED MODELS
CLOSED COOLED MODELS
EXHAUST SYSTEM
GENERAL
MANIFOLDS, ELBOWS AND RISERS
COLLECTORS
DRIVES
DRIVE SHAFT MODELS
POWER STEERING SYSTEM
PUMP AND RELATED COMPONENTS
VELVET DRIVE 5000 SERIES TRANSMISSION
ZF/HURTH 630 & 800 SERIES TRANSMISSION
POWER STEERING SYSTEM
TURN KEY START SYSTEM
TKS CARBURETOR SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
