This repair manual covers the Kawasaki KDX200, a versatile off-road and enduro motorcycle produced from 1984 to 2007. Renowned for its robust engineering and reliable performance, the KDX200 has been a consistent choice for enthusiasts and competitors alike. Its 2-stroke, liquid-cooled engine, typically around 198cc, delivers strong power suitable for trail riding and enduro racing. Key features that have evolved over its production span include advanced suspension systems like Kayaba components and the Kawasaki Uni-Trak, alongside the implementation of disc brakes and electronic power valves in later models, all contributing to its enduring reputation for off-road capability.
This comprehensive factory service manual provides detailed instructions and specifications essential for the maintenance, repair, and troubleshooting of your Kawasaki KDX200. It covers all major systems, including complete engine mechanics, fuel and ignition systems, cooling, transmission, drivetrain, suspension, brakes, wheels, tires, and the electrical system. Within its pages, you will find procedures for routine maintenance, in-depth engine and component rebuilds, diagnostic guides, critical torque specifications, clearances, tolerances, and detailed wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance and longevity of their KDX200 motorcycle.
