This comprehensive workshop service repair manual covers the Yamaha XZ550RJ XZ550 RJ BIKE, a cruiser/standard motorcycle powered by a 553 cc V-Twin, 4-stroke, liquid-cooled engine with DOHC. Produced by Yamaha Motor Company, likely in the mid-to-late 1980s, this model offered a V-twin experience in the middleweight segment, featuring shaft drive and disc brakes. The XZ550RJ was known for its smooth power delivery and was a well-received addition to Yamaha's cruiser lineup.
This manual provides detailed, technician-level information for the maintenance, repair, and overhaul of the Yamaha XZ550RJ. It covers all major systems, including engine components, drivetrain, chassis, and electrical systems, with in-depth procedures, diagnostic guides, and troubleshooting. The manual is designed to assist owners, independent repair shops, and motorcycle technicians in performing all necessary servicing, from routine maintenance and fluid changes to complete engine rebuilds and component replacements, ensuring the longevity and optimal performance of the vehicle.
YAMAHA XZ550RJ XZ550 RJ BIKE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
553 cc V-TWIN CYLINDER, 4-STROKE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
SPECIAL TOOLS
PERIODIC MAINTENANCE
ENGINE REMOVAL
ENGINE INSTALLATION
INSPECTION & REPAIR
MIDDLE GEAR SERVICE
DRIVESHAFT SYSTEM
CYLINDER-PISTON
CRANKCASE-CRANKSHAFT
CONNECTING ROD-BEARING
CLUTCH SYSTEM
TRANSMISSION SYSTEM
STARTER DRIVES
CARBURETION SYSTEM
FUEL PUMP & REGULATOR
AIR CLEANER SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
STEERING SYSTEM
SWINGRAM SYSTEM
SHOCK ABSORBER
SHAFT DRIVE SYSTEM
CABLES & FITTING
COOLING SYSTEM
RADIATOR SYSTEM
WATER PUMP SYSTEM
ELECTRICAL SYSTEM
STARTER MOTOR & RELAY
CHARGING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
SIGNAL SYSTEM
THERMO-UNIT
AC GENERATOR SYSTEM
CIRCUIT DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for YAMAHA XZ550RJ XZ550 RJ BIKE, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
YAMAHA XZ550RJ XZ550 RJ BIKE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
553 cc V-TWIN CYLINDER, 4-STROKE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
SPECIAL TOOLS
PERIODIC MAINTENANCE
ENGINE REMOVAL
ENGINE INSTALLATION
INSPECTION & REPAIR
MIDDLE GEAR SERVICE
DRIVESHAFT SYSTEM
CYLINDER-PISTON
CRANKCASE-CRANKSHAFT
CONNECTING ROD-BEARING
CLUTCH SYSTEM
TRANSMISSION SYSTEM
STARTER DRIVES
CARBURETION SYSTEM
FUEL PUMP & REGULATOR
AIR CLEANER SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
STEERING SYSTEM
SWINGRAM SYSTEM
SHOCK ABSORBER
SHAFT DRIVE SYSTEM
CABLES & FITTING
COOLING SYSTEM
RADIATOR SYSTEM
WATER PUMP SYSTEM
ELECTRICAL SYSTEM
STARTER MOTOR & RELAY
CHARGING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
SIGNAL SYSTEM
THERMO-UNIT
AC GENERATOR SYSTEM
CIRCUIT DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for YAMAHA XZ550RJ XZ550 RJ BIKE, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
