This manual provides comprehensive coverage for Hino 500 Series trucks, a range known for its robust engineering and reliability within the commercial vehicle sector. As a subsidiary of Toyota Motor Corporation, Hino trucks are built to meet diverse market demands, offering a variety of chassis and engine configurations. This particular workshop repair service manual focuses on the electrical systems of models equipped with J05D-TI, J05E-TI, J08E-TI, A09C, and P11C engines, across numerous chassis codes including FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, FT8J, GT8J, and SG8J. Its detailed wiring diagrams and electrical circuit information are essential for understanding and maintaining the complex electronic components that power these vehicles.
The purpose of this manual is to serve as an authoritative resource for professional Hino truck technicians, fleet maintenance managers, and advanced repair enthusiasts. It offers in-depth guidance on electrical systems, covering everything from lighting and starting/charging circuits to engine and transmission control modules, as well as ABS and HVAC systems. The manual details component locations, provides troubleshooting procedures for electrical faults, explains how to interpret wiring diagrams, and offers guidance on harness repair and pinpoint testing. By facilitating a thorough understanding of the vehicle's electrical architecture, this manual is instrumental in efficient diagnostics, timely repairs, and overall vehicle maintenance, ultimately minimizing downtime.
HINO TRUCK 500 SERIES OEM WIRING DIAGRAM AND ELECTRICAL CIRCUITS WORKSHOP REPAIR SERVICE MANUAL
(PDF VERSION)
This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles.
Applicable for FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, FT8J, GT8J, SG8J series,
equipped with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine
DIAGRAM.................................................. EL02-2
HOW TO USE THIS CHAPTER .......................EL02-2
CONTENTS AND QUICK REFERENCE..........EL02-7
WIRING DIAGRAM.........................................EL02-14
WIRE TO WIRE CONNECTOR....................EL02-190
JUNCITON CONNECTOR............................EL02-209
CONNECTOR LOCATION ...........................EL02-216
RELAY LOCATION.......................................EL02-336
FUSE AND RELAY BLOCK..........................EL02-338
FUSIBLE LINK BLOCK.................................EL02-348
WIRE TO WIRE BOX ...................................EL02-349
CONNECTOR INDEX...................................EL02-351
HINO TRUCK 500 SERIES OEM WIRING DIAGRAM AND ELECTRICAL CIRCUITS WORKSHOP REPAIR SERVICE MANUAL
(PDF VERSION)
This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles.
Applicable for FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, FT8J, GT8J, SG8J series,
equipped with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine
DIAGRAM.................................................. EL02-2
HOW TO USE THIS CHAPTER .......................EL02-2
CONTENTS AND QUICK REFERENCE..........EL02-7
WIRING DIAGRAM.........................................EL02-14
WIRE TO WIRE CONNECTOR....................EL02-190
JUNCITON CONNECTOR............................EL02-209
CONNECTOR LOCATION ...........................EL02-216
RELAY LOCATION.......................................EL02-336
FUSE AND RELAY BLOCK..........................EL02-338
FUSIBLE LINK BLOCK.................................EL02-348
WIRE TO WIRE BOX ...................................EL02-349
CONNECTOR INDEX...................................EL02-351
