The Caterpillar DP100N, DP120N, DP135N, DP150N, and DP160N series forklifts represent Caterpillar's robust offering in the heavy-duty industrial sector. Engineered for demanding environments such as manufacturing plants and steel yards, these pneumatic tire diesel lift trucks are built with Caterpillar's renowned durability and performance. The 'DP-N' designation signifies advanced features and engineering, designed to ensure optimal operational efficiency and cost savings through reliable service. With nominal capacities likely ranging from 10,000 kg to 16,000 kg, these machines are a testament to Caterpillar's commitment to producing dependable heavy equipment.
This comprehensive Factory Service Repair Workshop Manual provides essential information for the maintenance and repair of your Caterpillar DP-N series forklift. Covering a vast array of systems including the chassis, mast, cooling system, electrical system, controller, tilting system, power train, transmissions, axles, brake system, steering system, and hydraulic system, this manual is an indispensable resource. It offers detailed disassembly and assembly instructions, troubleshooting guides, error code analysis, inspection and adjustment procedures, and technical specifications, including those for the 6D16 Diesel Engine and 3-speed powershift transmission. The manual is designed to assist both do-it-yourself users and experienced mechanics in ensuring the longevity and optimal performance of their equipment.
This is the complete factory service repair manual for the Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck Service Repair Workshop Manual covers every single detail on your machine. provides step-by-step instructions based on the complete disassembly of the machine. This repair manual is an inexpensive way to keep you vehicle working properly.
Models and Serial Numbers:
DP100N (T36A-10011-up)
DP120N (T37A-10011-up)
DP135N (T38A-10011-up)
DP150N (T39A-10011-up)
DP160N (T40A-10011-up)
Service Repair Manual Covers:
1. Chassis and Mast Service Manual, PDF, 530 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Main Specifications,
Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly,
Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE SYSTEM
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio, Removal and Installation of Engine and Transmission Unit
POWERSHIFT TRANSMISSIONS
3-Speed Powershift Transmission Specifications, Description, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle and Reduction Differential,
Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly,
Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly,
Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Priority valve, Lift cylinder,
Tilt cylinder, Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly, Troubleshooting, Service Data
FORK POSITIONER
Applicable Attachment Model, Specifications, Structure, Suggestions for Removal and installation,
Fork positioner cylinder, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart. Tightening torque of standard bolts, Lubrication Standards
2. 6D16 Diesel Engine Service manual, PDF, 305 Pages
Contents:
HOW TO READ THIS MANUAL
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT .
And More.
============================================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting, Instant Download. All pages are printable. Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck Service Repair Workshop Manual are saving you money on postage and packaging. It is great to have.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
This is the complete factory service repair manual for the Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck Service Repair Workshop Manual covers every single detail on your machine. provides step-by-step instructions based on the complete disassembly of the machine. This repair manual is an inexpensive way to keep you vehicle working properly.
Models and Serial Numbers:
DP100N (T36A-10011-up)
DP120N (T37A-10011-up)
DP135N (T38A-10011-up)
DP150N (T39A-10011-up)
DP160N (T40A-10011-up)
Service Repair Manual Covers:
1. Chassis and Mast Service Manual, PDF, 530 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Main Specifications,
Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly,
Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE SYSTEM
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio, Removal and Installation of Engine and Transmission Unit
POWERSHIFT TRANSMISSIONS
3-Speed Powershift Transmission Specifications, Description, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle and Reduction Differential,
Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly,
Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly,
Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Priority valve, Lift cylinder,
Tilt cylinder, Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly, Troubleshooting, Service Data
FORK POSITIONER
Applicable Attachment Model, Specifications, Structure, Suggestions for Removal and installation,
Fork positioner cylinder, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart. Tightening torque of standard bolts, Lubrication Standards
2. 6D16 Diesel Engine Service manual, PDF, 305 Pages
Contents:
HOW TO READ THIS MANUAL
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT .
And More.
============================================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting, Instant Download. All pages are printable. Caterpillar Cat DP100N, DP120N, DP135N, DP150N, DP160N Forklift Lift Truck Service Repair Workshop Manual are saving you money on postage and packaging. It is great to have.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
