This manual covers the Caterpillar (CAT) DP80 and DP90 Forklift Trucks, identified by chassis code T32B. These robust machines are engineered for demanding industrial applications, offering reliable performance and durability. The DP80 models cover serial number range T32B-00011-49999, while the DP90 models span T32B-50001-99999. Built with Caterpillar's renowned engineering quality, these forklifts are designed to maximize operational efficiency and longevity in heavy-duty material handling environments.
This comprehensive workshop service repair manual, part number 99709-89100, provides in-depth technical information for owners, mechanics, and technicians. It details maintenance procedures, troubleshooting guides, diagnostic strategies, and repair instructions for all major systems, including the 6D16 and 6D16-TL diesel engines, 2-speed and 3-speed powershift transmissions, axles, brakes, steering, and hydraulic systems. Extensive wiring diagrams and specific component data are included to facilitate accurate diagnosis and repair, ensuring the optimal performance and safety of your Caterpillar forklift.
DP80 DP90 Forklift Trucks T32B-00011-50001-09999 99709-89100 Caterpillar Cat workshop service repair manual download
Models and Serial Numbers:
DP80 – T32B-00011-49999
DP90 – T32B-50001-99999
Service Repair Manual Covers:
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Power Train
Chassis and Mast: 2-Speed Power shift Transmission
Chassis and Mast: 3-Speed Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Masts and Forks
Chassis and Mast: Service Data
Engine 6D16, 6D16-TL: General
Engine 6D16, 6D16-TL: Engine
Engine 6D16, 6D16-TL: Lubrication
Engine 6D16, 6D16-TL: Fuel and Engine Control
Engine 6D16, 6D16-TL: Cooling
Engine 6D16, 6D16-TL: Intake and Exhaust
Engine 6D16, 6D16-TL: Electrical System
Engine 6D16, 6D16-TL: Special Equipment
Low Noise Options Supplement: Options Supplement
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
DP80 DP90 Forklift Trucks T32B-00011-50001-09999 99709-89100 Caterpillar Cat workshop service repair manual download
Models and Serial Numbers:
DP80 – T32B-00011-49999
DP90 – T32B-50001-99999
Service Repair Manual Covers:
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Power Train
Chassis and Mast: 2-Speed Power shift Transmission
Chassis and Mast: 3-Speed Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Masts and Forks
Chassis and Mast: Service Data
Engine 6D16, 6D16-TL: General
Engine 6D16, 6D16-TL: Engine
Engine 6D16, 6D16-TL: Lubrication
Engine 6D16, 6D16-TL: Fuel and Engine Control
Engine 6D16, 6D16-TL: Cooling
Engine 6D16, 6D16-TL: Intake and Exhaust
Engine 6D16, 6D16-TL: Electrical System
Engine 6D16, 6D16-TL: Special Equipment
Low Noise Options Supplement: Options Supplement
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
